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Chongqing Tongrui Filtration Equipment Manufacturing Co.,Ltd  

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Company Info

Chongqing Tongrui Filtration Equipment Manufacturing Co.,Ltd [China (Mainland)]


Business Type:Manufacturer
City: Chongqing
Province/State: Chongqing
Country/Region: China (Mainland)

DIR WASTE OIL REGENERATE BASE OIL DISTILLATION MACHINE  [China (Mainland)]

Update Time: 2014-05-05
Valid to: Never Expired
Detailed Description:
Because the waste oil contain too much contamination, including non-hydrocarbon, alkene, polycyclic aromatic hydrocarbon, metal hydronium, impurities, metal particles, asphaltene and colloid etc. which effect the performance of oil, destroy the oil stability, make the oil become to dirty and black,and produce sediment. Our company has researched a new technology about distilling machine, which can distill all kinds of waste oil into clean oil, easy to operation, and the lower operation cost.
 
I. Working principle
This equipment adopt physicochemical actions to polymerize,passivate, absorb and eliminate impurities and harmful contamination. We research a new chemical alkaline complex catalyst, which can restore and regeneration the waste oil to high quality base oil, save the component of the oil.
II. Advantage:
The Catalyst technology is different with traditional sulphuric acid distilling and Hydrogen Distilling technology.
It's easy to produce waste residue and bad smelling by traditional sulphuric acid distilling, which will bring potential secondary pollution, moreover, it's easy to change the color to black and produce the odor due to the recycled oil react with the oxygen. But after we use the alkaline complex catalyst, the recycled oil hasn't change the color and hasn't create the bad odor. What's more important, you can use the resid to be as the fuel to heating the oil, without any pollution. And the machine is easy to operate, only 1-2 workers can control the machine.
IV. Working Principle:
After remove the big dirty and impurities, pump the oil into Catalyst Reactor, add catalyst solution, blend and catalyze the oil with the catalyst under normal pressure, second heat and distill the oil to make the oil change to oil vapor, third cooling the oil vapor to liquid, finally, collect the oil in the tank under different temperature. there are a special degasification plant to remove the redundant gas to guaranty the odor clean. The by-products to be as fuel
V. Main components:
1.Catalyst system: Catalyst Reactor, blender;
2.Distilling system: distilling tower, distilling kettle, heater, circle pump;
3.Cooling system: refrigerating machine,water pump, water tank, cooler I, cooler II, Condenser;
4.Vacuum system: Vacuum radiator, vacuum pump, roots pump
5.Degasification system: vacuum exhauster, exhaust fan, degasification plant, water pump, radiator
6.Control system: all kinds of gauge( vacuum gauge, pressure gauge etc.) and electricity controller tank
VI. Features:
1. Easy to operate, low operation cost
2. Environmentally friendly, without secondary pollution.
3. the machine can recycle gasoline oil, diesel oil, engine oil, rubber oil and other lubricant oil to clean oil.
4. Low Production cost
VII. Recovery Rate:

Component
Percentage (%)
water
1%-2%
Gasoline/diesel oil
4%-8%
Light Lubrication oil(boiling point:400℃-450℃)
38%-42%
Heavy Lubrication oil(boiling point:450℃-550℃)
37%-43%
Residue
6%-10%
TOTAL
100%

 
The machine can treat transformer oil, vacuum pump oil, lubricant oil and thermal transmission oil separately, the quality of recycled oil is same as the new oil, but if you mix these oil, after recycling you only can get light oil and heavy oil according to different temperature.
Generally, the recovery rate is more than 85%
 
IV. Oil analysis (take the waste diesel engine oil for example)

Item
Heavy Lube oil
Light Lube Oil
Appearance
lucidity
lucidity
Color≤
1.5
1
Viscosity (40℃)mm2/s
49.57
26.86
Viscosity Index≥
96
95
Anti-oxidation 150℃,min  
180
180
Deemulsification,54℃
5min
5min
Flash Point(Open)℃≥
228
224
Pour Point ℃≤
-12
-16
neutralization value (mgKOH/g) ≤
0.02
0.02

 
Production Cost:
1) Need one chemical, the percentage is 2.5%-3.5%,it's normal, the buyer can purchase it on local market, the price of catalyst in China is US$760/Ton. so the chemical cost is about US$30 to refine 1000Liter waste oil.
2) Heat consumption: 105kcal to treat 1000Liters waste oil
 3) Power consumption: 40Kwh to recycle 1000Liters waste oil
 We will send the catalyst specification to you after we make the order.
What is Pressure of processing?
There is vacuum system in this machine, it work under negative pressure, the pressure is 100-200Pa
How do you deal with residue?
1)mix the residue with oil to create bunker fule
2)to be make as fuel
How to install the machine?
The seller will dispatch Engineer go to the buyer's factory for installing and testing the machine
How long to make the machine?
It's about 60-90 days
 
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Contact Details
bigPhoto
Ms. Marian Tan
(sales manager)
Chongqing Tongrui Filtration Equipment Manufacturing Co.,Ltd
Tel:86-23-68935668
Fax:86-23-68935026
Mobile Phone: 159 2300 0154
Address:Songqing Road No.1029, Dadukou District,Chongqing, Chongqing,
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